HOW TO SMOKE BOSTON BUTT

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How to Smoke Boston Butt, aka Pork Shoulder.

A good smoked Boston Butt is incredibly tender, juicy, and flavorful. Smoke it for hours on low for pork that is fall-off-the-bone tender!

Big Daddy’s on the smoker! He’s a great cook, he’s even better on the grill. “Paula, it’s not a grill…. It’s a smoker!” Ok, it’s a smoker and we smoke Boston Butts, which is actually not a butt, but a shoulder…. Grilling/Smoking… shoulder/butt… to-may-to, to-mah-to. 😉

Smoked pork shoulder

HOW TO SMOKE BOSTON BUTT

My smoker holds more meat than I want to buy! It holds about 12 slabs of spare ribs, or about 20 baby back ribs, or 18 Boston Butts or 25 chickens!! It’s approximately 2 and 1/2 feet by 5 feet.

meat smoker

The firebox is the opening at the bottom of this picture. The cooking surface is punched steel. It is built on an 8×12 boat trailer frame making it easily transportable.

smoker fire box

I start with about 5 lbs of charcoal, shown here, just coming up to temperature. I control the burn rate by adjusting the smoke stack openings and opening the stacks to various degrees of the firebox door. Next, I feed charcoal as need to maintain the desired temperature.

injecting a Boston butt with seasonings.

I inject the shoulders with apple juice for extra flavor and moisture.

smoking Boston butt on a smoker

I rub the shoulders with seasonings that have brown sugar, paprika, salt, black pepper, garlic powder, and/or cumin. The rub adds robust flavor and creates a nice dark bark, or crust, on the outside of the meat.

pecan wood chips for smoking pork

I use all kinds of wood for smoke flavor. I chose Hickory chunks in this application because of the extended cooking time required. Be sure to soak the chunks in water, so the chunks smolder slowly.

WHAT WOOD DO I USE FOR SMOKING RIBS OR BUTTS

  1. Fruit woods like apple and cherry are good.
  2. Oak is another alternative and will have a slightly meatier flavor.
  3. Pecan wood gives a mild flavor without being like a campfire.

Add the water-soaked chunks to the coals in the firebox to create smoke. Smoke adds another layer of flavor to the Butts.

adding wood chips to a smoker fire box.

Monitor the coals to maintain a constant temperature. Continue adding wood chunks as needed to maintain smoke level.

pecan wood chips on top of charcoal.

temperature gauge for smoked pork butt

I cook between 225-250°F for 5 to 8 hours for Boston Butts depending on the size.

two pieces of smoked Boston butt

INTERNAL TEMPERATURE FOR PULLED PORK

Once the meat reaches an internal temperature of 180 F to 190 F, take it off the grill. Keep in mind that the pork shoulder will continue to cook internally by 10 degrees even after it’s been removed from the grill. For pulled pork, the ideal temperature is 205°F. The high internal temperature allows collagen to break down, making the meat very tender. You can serve the meat once it reaches 165 F, but it won’t be tender enough to pull apart properly.

Smoked Pork shoulders

BOSTON BUTT (aka pork shoulder)

Prep the Meat:
Set the meat out before you begin preparing the smoker so they’ll come to room temperature. Then inject them in order to maintain moisture. I use apple juice. Then rub the meat with a dry rub or spices. I use this recipe for BBQ seasoning rub, there are many rubs on the market to suit your taste.

Start Smoker:
Begin soaking wood in water, I use Hickory chunks. Light the coals, when they’re smoldering add the water-soaked wood chunks. Adjust the grill opening to bring temperature up to 225 to 250°F. It may take 45 to 60 minutes to reach this temperature.

When it comes to temperature, place the Boston Butts on the grill grate fat side up and be patient. Maintain a temp of  250°F for about 5  hours or until it reaches an internal temp of 190 degrees.

You can make a lot of meals with leftover smoked pork. Nachos and Pulled Pork Quesadillas are two that we enjoy. Pulled pork sandwiches are the most common way to enjoy smoke butt. Be sure to make my Alabama White Sauce for your sammie!

how to smoke boston butt for pulled pork

YOU’LL ENJOY THESE TOO

  1. Favorite Short-cut Baby Back Ribs
  2. Famous Potato Salad
  3. Twice Baked Potato Casserole
  4. Bacon-Wrapped Potato Wedges
  5. 3-2-1 Ribs
  6. Bacon Ranch Twice-Baked Potato Salad
  7. Best Traeger Recipes
  8. Hashbrown Potato Casserole No Cream Soup (Funeral Potatoes)

I updated this post from an earlier version dated June 18, 2012. I made new photos and simplified the recipe instructions.

Smoked Pork Shoulder

HOW TO SMOKE BOSTON BUTT

The secret to smoking a great Boston butt is timing, temperature, and seasonings.
Author: Paula
5 from 9 votes
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Prep Time: 30 minutes
Cook Time: 5 hours
Servings: 10 servings

Ingredients

Instructions

  • One hour before you want to put your pork butt on the smoker, take it out of the refrigerator.
  • Inject the pork with apple juice. Next, rub it with olive oil. Sprinkle the dry rub onto the pork butt and rub it in, making sure to cover the entire butt.
  • When the smoker comes to temperature, place the Boston Butt on the grill grate fat side up and be patient. Maintain a temp of  250°F for about 5  hours or until it reaches an internal temp of 190 degrees. (You'll need an accurate meat thermometer to check the temp.)
  • Remove the pork butt from the smoker, wrap the whole thing tightly in foil, and let rest for at least 1 hour and up to 3 hours.
  • Shred the pork using meat claws.
  • Serve plain, over lettuce, on buns, in tacos shells, etc.

Nutrition

Calories: 221kcal | Carbohydrates: 1g | Protein: 25g | Fat: 12g | Saturated Fat: 3g | Polyunsaturated Fat: 1g | Monounsaturated Fat: 6g | Trans Fat: 1g | Cholesterol: 82mg | Sodium: 89mg | Potassium: 470mg | Fiber: 1g | Sugar: 1g | Vitamin A: 1IU | Vitamin C: 1mg | Calcium: 20mg | Iron: 2mg
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15 Comments

  1. 5 stars
    Loved this recipe. I’m fairly new at smoking meats and I really appreciate when true pitmasters share their hard-earned tips for others to improve their techniques. I used mustard for my binding agent rather than olive oil but from what I understand pretty interchangeable. Your recipe was easy to follow and informative. Thank you

    1. Glad you enjoyed it. Smoking is the method and once you learn it you can change the flavors to what you like. Thank you for commenting, Chris.

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Your email address will not be published. Have you tried this recipe? Consider giving it 5 stars!